Maintenance Management adaptable at any time

Buderus Guss GmbH is the leading brake disc manufacturer in Europe, development partner and supplier to the international automotive industry. All well-known automotive manufacturers in Europe are supplied by Buderus Guss. Per year, the total foundry capacity is 20 million castings. With the introduction of the BOOM MAINTENANCE MANAGER (BMM), Buderus has a flexible and innovative maintenance management system.

Centralized lists for capturing and monitoring planned maintenance activities sas well as unplanned disruptions provide maintenance personnel with a quick overview of pending tasks. A seamless process from commissioning to scheduling to confirmation as well as an integrated notification system for overdue dates or expiring warranty periods ensure that no open activities are forgotten.

From big data to smart data

„To make our production fit for Industry 4.0, we installed countless control and measurement devices, collecting data for months but not using it. With BMM, we now have a solution in place that converts this data into valuable knowledge and thus provides us with significant added value.“

Bremsscheibe von Buderus Guss

Condition Monitoring

Unused potentials, which have been hidden by control and measuring devices that were already installed in the past, are made usable by the BMM. By means of interfaces that read out the measured data directly from the hardware, the (measured value) database is gradually filled. These measurement data or states are obtained from the production data acquisition. In addition to the simple visualization of this data, it can also be used to calculate maintenance dates. At Buderus Guss, the schedules for the molding systems depend on the number of formed molds. The BMM is able to react to short-term stoppages or changes in production and adapt maintenance.
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